Bridge the gap to smarter factory operations

Real-time intelligence to optimize production. Simple, same-day setup gives you visibility in hours and impact in days, not months.

Trusted by hundreds of leading manufacturers

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Every factory has opportunities to uncover

Intelligent factory operations shouldn’t take all your time or budget. Guidewheel reveals the opportunities already inside your operations.

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INTRODUCING FACTORYOPS

Keep a pulse on every machine in every plant

Reduce unplanned downtime

Catch issues early and prevent costly downtime. Real-time alerts and issue tracking help you stay ahead and keep production on track.

Cut Downtime
Reduce unplanned downtime
92%

Uptime achieved for over 12 months

+35%

Increase in asset utilization in 6 months

Increase production from your existing assets

Improve the efficiency and output of your factories without adding headcount or equipment.

Boost Output

Equip your teams to win

Give your team the tools and visibility they need to act fast, perform their best, and drive results.

Empower Teams
Equip your teams to win

With Guidewheel, we've been able to reduce downtime and energy consumption, increase production, and improve OEE.

Unlock compounding performance over time
16%

Increase in energy efficiency at Pretium

Unlock compounding performance over time

Drive higher output, stronger margins, and continuous improvement as your operations scale.

Scale Performance
What We Track

Real-time insights for
every machine

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Downtime

Accurately track downtime and root causes to improve utilization and production.

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OEE

Monitor OEE in real-time and see trends over time by machine and by plant.

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Production

Forecast throughput and accurately track planned vs. actual production.

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AI-powered Anomaly Detection

Detect issues and predict maintenance needs to stay ahead of machine breakdowns.

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Alerts
& Reports

Keep a pulse on real-time and historical performance to resolve issues fast.

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Cycles

Accurately track cycles,
cycle time, and performance against targets.

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Energy

Track energy consumption across all of your machines and related costs.

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Condition Monitoring

Monitor conditions like temperature, flow, humidity, and pressure.

Features

Unlock the full potential of your factory operations

Out-of-the box tools for you and your teams to access, analyze, and act on.

Scoreboards

Drill down into performance across critical plants or display machine-specific OEE on the plant floor to increase visibility and drive team accountability.

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Scoreboards

Guidewheel gave us visibility into what was driving downtime and impacting efficiency, almost overnight. From there, we could quickly start attacking downtime causes and dial things in to improve efficiency.

Proactive Alerts & Reporting

Review historical downtime reasons, set up mobile alerts to proactively address or escalate future issues, and perform pareto analysis.

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The reporting in Guidewheel is better than anything we've ever had. Now we can look back at issues and downtime, know what went wrong, and know what actions we need to take to improve.

Operator Dashboard

Give operators a simple way to request support, log downtime reasons, and record scrap right at the line, from any mobile or desktop device.

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Operator Dashboard

Guidewheel has been a game changer to actually capture uptime and downtime, and for us to capture top losses.

AI-Powered Anomaly Detection

Detect issues early, predict maintenance needs, and receive automatic alerts to stay ahead of machine breakdowns.

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AI-Powered Anomaly Detection
$47K

A fortune 500 auto manufacturer saw a $47K avoidance of potential downtime with Scout.

Energy Insights

Compare energy intensity and consumption across all of your machines to reduce costs and quantify carbon emissions per machine.

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Energy Monitoring

Before Guidewheel, we didn’t know which production process was consuming the most energy, so we didn’t have control over energy usage. We were able to install Guidewheel in 2 days and it gave me visibility into the press operation and our energy usage, from anywhere.

How It Works

Start simple, see value fast, scale over time

Non-invasive sensors provide real-time visibility into any machine from day one. Teams can start to reduce downtime and increase OEE, then scale results with AI, integrations, and visibility across more machines and sites.

No Months-Long Deployments
No Disruption
No Learning Curve
our vision

Building a smart, connected, predictive future together

Rooted in the realities of today’s factory floor, Guidewheel helps you make smarter decisions today and lay the foundation for long-term operational excellence.

Foundational Layer
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Real-Time Visibility

Fill in operational blind spots and get a pulse on every machine, in every factory.

Layer 2
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Predictive Intelligence

Always-on algorithms detect anomalies early and surface issues before they occur.

Layer 3
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Enhanced Monitoring

Add on more sensors, condition monitoring, and more for even richer insights.

Layer 4
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Smarter Execution

Make data-driven decisions with Guidewheel’s next-gen MES.

Layer 5
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Sustainable Performance

Integrate energy management into daily workflows to reduce waste and lower costs.

Resources

The latest on improving
your operations

Blog

TED Talk: Our Future Isn’t Just Coded, It’s Built

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Case Study

Fibrix Filtration achieves 92% uptime annually with Guidewheel

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Blog

Guidewheel's Response To Rising Tariffs

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